70845 PRODUCTION ENGINEERING

Year	No.	Offer	Mode	Description			Cred. Pts
01	70845 	S2  	X 	PRODUCTION ENGINEERING    	1.00

Contents


STAFFING:

Examiner: H. KU
Moderator: M. MORGAN
Instructional design: J. WORDEN

PRE-REQUISITE(S)

Recommended 70445


SYNOPSIS:

The design and organisation of methods used in manufacturing is of fundamental importance to a manufacturing firm. Methods may also be termed the management of a process, the way in which physical facilities are arranged to provide an environment which is inductive to efficient, fast transformation. A measure of this efficiency is the time in which the transformation occurs. Time being one of the critical factors involved in the measurement of productivity. The transformation process requires an exact knowledge of the size, shape and finish desired on the finished product. In manufacturing, the ability to measure accurately both size and form, is of paramount importance to the quality and performance of the end product. Because of the wide diversity of types of processes, materials and products associated with manufacturing, the management function of a firm must be highly organised, efficient and responsive to provide an environment capable of meeting the demands and needs of its customers. Engineers must keep abreast with advancing production and operations techniques to ensure that their products remain competitive. Computer technology has made tremendous inroads into the manufacturing scene over the past decade and firms must incorporate computer monitoring and control in their operations if they are to remain in today's manufacturing arena.


OBJECTIVES:

When a student has completed this unit he should be able to:

  1. describe various techniques and carry out a range of practical
    tests associated with metrology;
  2. describe different types of robots and their application
    characteristics;
  3. describe various types of automated material handling systems
    and their applications in the manufacturing industries;
  4. describe automated inspection and testing and their
    applications in the manufacturing industries;
  5. demonstrate how the study of methods and work measurement can
    help the engineer solve many problems associated with the
    manufacturing environment;
  6. show how the functions of production planning and control
    operate in a manufacturing organisation;
  7. understand the concept of inventory control and in particular,
    to the ordering and costing of materials in store;
  8. understand and apply methods for equipment selection and
    maintenance.
  9. appreciate the value of various layouts associated with
    manufacturing and know when and how to apply them.
  10. understand the principles of operation of flexible
    manufacturing systems, group technology, just in time systems
    and computer integrated manufacturing;
  11. show how health and safety management is applied to
    manufacturing organisations.

TOPICS:

 Description                                                    Weighting(%)
  1. METROLOGY 30.00 . Linear Measurement . Angular Measurement . Limit Gauges . Machine Tool Testing . Gear Measurement . Screw Thread Measurement . Surface Finish Measurement

  2. MODERN MANUFACTURING 20.00 . Industrial Robots . Automated Material Handling Systems . Automated Inspection and Testing

  3. INDUSTRIAL ENGINEERING 50.00 . Method Study . Work Measurement . Group Technology, Flexible Manufacturing Systems and Just in Time . Equipment Selection and Maintenance . Production Planning and Control . Factory Location and Layout . Computer Integrated Manufacturing . Occupational health and safety management


TEXT and MATERIALS required to be PURCHASED or accessed:

International Labour Office, "Introduction to Work Study", Latest
Edition, Geneva.

Lockyer, Mulemann and Oakland, "Production and Operations
Management"
, 6th Edition, Pitman.


REFERENCE MATERIALS:

Reference materials are materials that, if accessed by students, may improve their knowledge and understanding of the material in the unit and enrich their learning experience.

Groover M P, "Automation, Production Systems and Computer Integrated
Manufacturing"
, Prentice Hall, 1987.


STUDENT WORKLOAD REQUIREMENTS:

	ACTIVITY				HOURS
Directed Study                                	52
Private Study                                 	70
Examinations                                  	3
Assessments                                   	30

ASSESSMENT DETAILS:

No  *F/S Marks     Due        Description                              Wtg(%)    LBL WWW
1   S              14/09/01  WORK STUDY ASSIGNMENT                     20.00     Y   N
2   S              12/10/01  METROLOGY & MODERN MANUFACTURING ASSIGN   20.00     Y   N
3   S              END S2    3 HOUR RESTRICTED EXAMINATION             60.00     N   N

*F=Formative, S=Summative

OTHER REQUIREMENTS:

1    Students  must achieve at least 40% of marks in each  assessment,
     and at least 50% of total marks for a pass in the unit.
2    A  minimum  standard of communication skills must be demonstrated
     in order for a passing grade to be achieved.
3    The  due  date for an assignment is the date by which  a  student
     must  despatch  the assignment to the USQ.  The onus  is  on  the
     student  to  provide proof of the despatch date, if requested  by
     the Examiner.
4    Students   must  retain  a  copy  of  each  item  submitted   for
     assessment.   This must be produced within five days if  required
     by the Examiner.
5    In  accordance  with  University's  Assignment  Extension  Policy
     (Regulation 5.6.1), the examiner of a unit may grant an extension
     of the due date of an assignment in extenuating circumstances.
6    If  students submit assignments after the due date without  prior
     approval then a penalty of up to 20% of the total marks  for  the
     assignment will apply for each working day late.
7    In  the event that a due date for an assignment falls on a  local
     public  holiday  in their area, such as a Show holiday,  the  due
     date  for the assignment will be the next day.  Students  are  to
     note  on the assignment cover the date of the public holiday  for
     the Examiner's convenience.
8    The   Faculty  of  Engineering  and  Surveying  will  NOT  accept
     submission of hand written or typed assignments by facsimile,  e-
     mail  or computer diskette.  Students in remote locations who  do
     not  have regular access to postal services may be given  special
     consideration.
9    The  final grades for students will be assigned on the  basis  of
     the  aggregate of the marks obtained for each of the  assessments
     in the unit.
10   The final examination in this unit is restricted and students may
     only bring a hand held battery operated calculator which does not
     have  keys for the alphabet into the examination room.  Half  the
     final examination will be on industrial engineering and the other
     half on metrology and modern manufacturing.
11   In  the restricted examination, Industrial Engineering will  form
     Part  A of the paper and Metrology and Modern Manufacturing  will
     form Part B.
12   Students must note the make and model of the calculator  used  on
     the   front  of  the  Answer  Book  or  Examination  Paper  where
     applicable. This may be subject to checking by the supervisor.
13   The   Faculty  of  Engineering  and  Surveying  does  not   offer
     supplementary examinations.
14   Students who have undertaken all of the required assessments in a
     unit but who have failed to meet some of the specified objectives
     of  a unit within the normally prescribed time may be awarded the
     temporary  grade:  IM (Incomplete - Make up).  An IM  grade  will
     only  be  awarded when, in the opinion of the examiner, a student
     will  be  able to achieve the remaining objectives  of  the  unit
     after a period of non directed personal study.
15   Students who, for medical, family/personal, or employment-related
     reasons,  are unable to complete an assignment or to sit  for  an
     examination  at  the  scheduled  time  may  apply  to  defer   an
     assessment  in  a  unit.  Such a request must be  accompanied  by
     appropriate  supporting  documentation.   One  of  the  following
     temporary  grades  may  be  awarded IDS  (Incomplete  -  Deferred
     Examination;  IDM (Incomplete Deferred Make-up; IDSM  (Incomplete
     Deferred Examination and Make-up).

This information is accurate as at 15/01/02