Timber | Photocopier Parts | Pipes and Tube | The "Gash" Tray

Timber

Wherever possible I use reclaimed timber for furniture, craft and artwork. This not only makes environmental sense, it also gives the pieces a history, of previous use, which is something lacking in highly produced store fare.  My materials come from real estate development sites, farms, tree pruning, rubbish dumps, firewood merchants and demolition sites. House removal operations, now so common in Toowoomba, provide a good supply of hoop pine(Auracaria cunninghammi), silky oak(Grevillia robusta), mixed Eucalypt hardwood and sometimes rosewood( Dysoxalum?) and cedar(Toona australis).

Reclaimed timber from these sources can be recycled into many useful and beautiful objects, from bookcases to wind operated xylophones, coffee tables to stop-motion mannikins, letter openers and CD racks. I believe that to trash this so-called rubbish is a crime , considering the plight of our native timber resources. Whichever timber I utilize I find consolation in the fact it was saved from being burnt, dumped or pulped to make paper with a short lifespan.

Off the soapbox now,  I occasionally  do buy new timber, usually favouring camphor laurel (Cinnoniumium ?)and spotted gum(Eucalyptus maculata). Camphor is a recognised pest in some areas, a highly successful colonizing exotic, but it produces a timber that is  easy to work, aromatic and available in decent width slabs. It is quite beautiful in a raucous sort of way. More of it should be cut down! Spotted Gum is in reasonable supply and planted commercially. Although hard on tools it is worth perservering with for  furniture. It steam bends very well,  which opens up design possibilities. I have used these two timbers together in a couple of pieces, and found they work well.

Photocopier Parts

Do not reject the offcasts from such mundane things as photocopiers! Some of the larger companies trash very useable equipment and it can be obtained  gratis. The motorised lid sections alone are a fount of small scale mechanical parts. There are numerous steel shafts with reusable brass bushes to suit; a bewildering variety of springs, gears and cogs, chains and belts, rollers and motors. (The electric parts should be treated with caution, and a matching transformer used.)

These parts are ideal for making small scale kinetic artworks, like wind-driven pieces, and also toys. Physics experiments and even engineering prototypes are possible uses for recycled photocopiers, as the manufacturing tolerances seem quite fine. The bushes, in a series of standard sizes, can be punched out of the aluminium frames and inserted in other applications, even timber. There are ratcheting rollers, and long rollers that can be fitted with handles for printmaking. I even found a small  pump in one machine, but the original contained liquid was something to avoid.


The shafts can be grooved for circlips (and there are heaps to reuse) wherever you wish. If you don't have access to a metal lathe, use a wood lathe, or even a drill press,  with a section of ground hacksaw blade for a tool. Failing that,  passable circlip grooves can be fashioned with just a vice and a hacksaw. The steel used in the shafts is soft enough to drill and file readily. It can be successfully welded with a MIG but I wouldn't put great faith on it ... I don't know the composition of the metal.

It is possible to combine the machine parts with lathe-turned wood. Custom pulley diameters can be produced.

Pipes and Tube

I have a small collection of pipe and tube in a range of diameters and of various metals in a cardboard box.  There is copper and brass plumbing stock and auto brake lines, stainless steel aircraft fuel lines,  push bike frames, aluminium TV antenna tube and the odd bit of black steel pipe, including old furniture legs. I use this stuff all the time. For instance, makeshift bushes can be produced.

The aircraft stainless is handy for tool handle ferrules because it is thin walled, although hard to find in useable diameters. I've also used pushbike frame tubing for this and copper pipe is good too, although not overly strong.  Auto brake line material is useful as a spacer sleeve over wire when making small kinetic pieces.  As a spacer sleeve over threaded bar or bolts on toys I use stainless or the aluminium TV antenna tube.  Using spacers cut from tube or pipe saves a lot of wasted washers!

The difference betwen pipe and tube is in the ratio between wall thickness and outside diameter. Thinner walled stock is tube, thicker is pipe, but I can't tell you the exact difference! The important thing to me is keeping a range of sizes on hand, including wall thickness.

The "Gash" Tray

Perhaps a legacy from my past life as a mechanic , I find the gash tray an invaluable part of everyday work. This is a container that I throw all the odds and sods; unused, spare and found items that gather on the workbench and floor. If I pull apart some found object the little bits go in the gash tray. Maybe detritus gathers in  your vehicle ashtrays and dashboard...in they go. And when you are completely stuffed to find one last washer to complete a job on Sunday night,  just before a deadline, look in the gash tray!! Of course you could have time up your sleeve and sort through the tray, putting all the bits  away in designated jars or drawers, but somehow my workshop doesn't always work that way.  Anyway, no matter how conscientious you are there will always be left-overs, for which you  still need a gash tray.

Disclaimer

With all recycling of materials there can be health risks (like lead paint on old timber), so take precautions, and wear suitable PPE. I take no responsility for any mishap or consequence of recycling material.

© Andrew MacDonald. 2000 
(No part of this material can be copied or used without written approval.)


Produced with the Assitance
of Arts Queensland's Regional Arts Development
Fund
and the Toowoomba City Council.